Main Sector of relevance\IRC classification 8. Industrial Manufacturing, Material and Transport Technologies
8.34 Oil separator filter
Developers’ contact information
State Scientific Institution “The Powder Metallurgy Institute of the National Academy of Sciences of Belarus”
41 Platonov Street, Minsk BY-220005
Summary
Treating and drying of gases and compressed air from impurities
and condensed moisture is the most important way to raise the operational life
of different-purpose vehicles and machinery. At the modern level of automation,
the demand for pure and thoroughly dried gases has considerably increased.
A high-performance device for cleaning and drying of compressed air and other
gases is proposed in this project. This device contains a body frame, a
three-layered filter unit made from two layers of hydrophilous material and one
layer of water repellent; inlet and outlet nozzles; taps for moisture and oil
removal.
Operating principle: holdup of particle impurities at the surface of filtering
element of the 1st layer, inertial separation of water drops, vapour and spray
condensation in volumetrical hydrophilous filtering medium of the 2nd layer and
holdup of newly formed moisture particles at the surface of the 3rd hydrofuge
filtering layer.
Advantages over analogues: simplicity of operation, high degree of treating
from moisture, oil, contamination that is attained due to filter original
design and high-performance of three-layered filtering medium. The filter
provides compressed gas treating from moisture and oil drops and sprays as well
as solid particles with the dimensions of more than 5 micrometers.
Description
The technology of production of high-performance devices for treating and drying of compressed air and other gases is proposed here. This technology includes the following main operations: filter unit production from metallic powder; filter body production, their assembly and carrying out of performance tests.
Technology type
Technical advantages and economic benefits
Designation: compressed air treating from moisture and mechanical
pollution.
Scope of application: pneumatic supplies of industrial buildings and
facilities, local pneumatic systems of machine-tool, pressing, paint and other
process equipment, etc.Advantages over analogues: The filter provides
compressed gas treating from moisture and oil drops and sprays as well as solid
particles with the dimensions of more than 5 micrometers. At Client’s will,
it is possible to produce oil separators with productive capacity from 60 to
2000 m3/hour.
Technology differentiation and uniqueness
Simplicity of operation, high degree of treating from moisture, oil, contamination that is attained due to filter original design and high-performance of three-layered filtering medium. The oil separator filter has been granted two patents of the Republic of Belarus.
Context in which technology was identified
“The week of high technology in St. Petersburg”, the 6-th and
8-th International Exhibitions, 2001 and 2003.;
9-th, 10-th, 11-th International Specialized Exhibitions “Metal powder
industry - 2003, 2005, 2007”
Technological keywords
Compressed air, treating, filter, moisture, separation, oil separator.
Development Stage
Intellectual property rights
Range of applications
Energy industry
Environmental security and protection
Industrial production, materials and transport.
Classifier Used at the EU Innovation Relay Centres
Preferable Regions
Practical experience
Primary consumers: OJSC “Keramin”, Motive-power depot (Minsk), MAZ, MTZ, BMZ, Minsk VPZ, Production Association “Khimvolokno” (Svetlogorsk), Production Association “Mogilevtransmash”, CTJS “Lida pivzavod”, Novolukoml GRES, Petchiza bakery plant, Vitebsk dental care, Molodechno Gormolzavod and many other enterprises and organizations of the Republic of Belarus, Ukraine, Russia.
Environmental impact
None.
Type of collaboration sought
Terms and restrictions
None.
Available technical assistance