Main Sector of relevance\IRC classification 6. Energy

6.3 Modular mobile plant UTRO-500

Plant UTRO-1

Developers’ contact information

State Scientific Institution “The A.V.Lykov Institute of Heat and Mass Transfer of National Academy of Sciences of Belarus”
15 P.Brovka Street, Minsk BY-220072
Tel.: +375 (17) 284-22-41

G. I. Zhuravsky, Doctor of Engineering Science

Summary

Thermal treatment plant for technical rubber wastes UTRO-500 is designed mainly for average temperature (400–600 °C) thermal decomposition of worn-out tires in overheated aqueous vapour medium or vapor-gas mixture (aqueous vapour plus technical rubber gaseous decomposition products).The outcome of the process is composite liquid fuel and metallic scrap (if any metal is present in waste materials).

Description

The essence of the method is in special heat treatment of technical rubber wastes (worn-out tires) resulting in rubber thermolysis and generation of solid, liquid and gaseous phases.
The resulting rubber waste thermolysis products are as follows:


Liquid waste thermolysis products are identical to mazut both in their composition and properties. Solid products are represented by carbonized matters (partially carbonized coal).
Mixing of liquid and solid products gives suspension (segregates) which is weakly stable if the component ratio is 70% (liquid) + 30% (solid) and is stable (no segregation) if the component ratio is 50% (liquid) + 50% (solid).
By its heat-producing value, sulphur and moisture content, viscosity and flash temperature, the composite liquid fuel (CLF) corresponds (almost identical) to M40 and M100 mazuts.
By its quality, the CLF is identical to carbon fuels of M100 mazut type and is suitable for use in liquid-fuel boilers both as a pure substance and mixed with other liquid fuels.
Taking into consideration ecological safety factor in fuel production process based on waste decomposition, it seems potentially worthwhile mixing the three following components to get the fuel: condensate (water), liquid fraction and solid residual matter. Sulphur content in the resulting fuel is between 0.05 and 1.26 wt %. On mixing 320kg of liquid fraction, 630kg of solids and 1100kg of water it is possible to obtain a fuel with a specific heat value of approximately 16,000 kJ/kg.

Technology type

Technical advantages and economic benefits

High ecological performance and power efficiency. A possibility to produce alternative types of fuel from production and consumer wastes.

Technology differentiation and uniqueness

The innovative component is represented by application of vapour thermolysis in organic waste heat treatment process.

Context in which technology was identified

In 2006 the technology was presented at the VIth Moscow Salon of Innovations where it was nominated for the Grand-Prix and was awarded with a gold medal.
In 2006 at the exhibition in Shen-Zen (People’s Republic of China) held under the auspices of the United Nations Industrial Development Organization and was awarded with the Blue Sky diploma.
In 2007 at the International exhibition in St. Petersburg the technology was awarded with a special prize as “The best innovative project in the sphere of ecology and environmental management”.

Technological keywords

Thermolysis, organic wastes, vapour.

Development Stage

Intellectual property rights

Range of applications

Organic waste treatment.

Classifier Used at the EU Innovation Relay Centres

Preferable Regions

Practical experience

The process is tested on UTRO-1 plant.

Environmental impact

None.

Type of collaboration sought

Terms and restrictions

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Available technical assistance