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Technology and equipment for production of soft magnetic materials based on iron powder
Description
The centre offers technology and equipment for synthesis of metallic powder, which is then used to produce soft magnetic materials and electrical parts from them. Produced material can be used as replacement for electromagnetic steel.
In comparison to electromagnetic steel the soft magnetic material have no eddy current losses at high frequencies due to electrical insulation of individual iron particles in the ferrite layer. The advantages of new material for low frequency (50 Hz) applications are high linearity of magnetic characteristic and thermal stability. The manufacturing of parts using powder metallurgy means non-waste production and lower cost of finished products.
Specification of powder synthesis equipment:
* Productivity of single plant: 50 kg/h (scalable)
* Particle size: 40-150 micrometers
* Average thickness of ferrite layer: 1-3 nanometers
* Low energy consumption (working temperature: 150-200 C).
Parameters of soft magnetic materials based on iron powder:
* Magnetic saturation induction: up to 2.1 T
* Working frequency: 100 Hz - 1 MHz
* Low electromagnetic losses.
Density of components manufactured by moulding powder under 0.5-0.6 GPa pressure is 7.3-7.5 g/cm3.
Technology Type
Process
Material
Technology Differentiation and Uniqueness
Offered technology and equipment reduces production costs of soft magnetic materials based on iron powder in 1.5-2 times compared to existing methods for materials with similar properties.
Development Stage
Currently in use/production
Intellectual Property Rights
Secret Know-How
Range of Applications
Soft magnetic materials are used in electric motors, transformers, broadband electromagnetic screens, etc.
Classifier Used at the Enterprise Europe Network
Materials
Nano- and Microtechnologies
Classifier Used at the Technology Transfer Network of yet2.com Inc.
Materials
Preferable Regions
North America
South America
Europe
Asia
Africa
Australia
Type of Collaboration Sought
R&D Contract
Joint Venture
License
For Sale
Other:
The institute seeks cooperation with industrial partners for license agreement, commercial agreement with technical assistance or joint venture agreement. R&D organisation interested in improving the technology and equipment for production of soft magnetic materials based on iron powder under research cooperation agreement.
Available Technical Assistance
Documentation
Personnel
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